Sustainable Aviation Fuel 2.0: Carbon- and Contrail-Intensity Managed Refineries for Climate-Smart Aviation
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Abstract
Sustainable aviation fuel (SAF) is entering the mandate era while still representing a sub-percent share of global aviation fuel. This Perspective argues that the next bottleneck is not only production capacity, but climate allocation: which carbon sources, hydrogen, renewable electrons and molecular structures should become jet fuel, and where that fuel should be deployed to deliver the greatest avoided climate impact. SAF 2.0 is proposed as a carbon- and contrail-intensity managed refinery–airport architecture that links certified HEFA, Fischer–Tropsch, alcohol-to-jet, power-to-liquid/e-SAF and co-processing modules with molecular finishing, digital monitoring, reporting and verification, and targeted fuel dispatch. In this framework, hydrogen content, sulfur, naphthalene, aromatics and cycloparaffins are treated as design variables affecting soot, non-volatile particulate emissions and contrail-forming potential, rather than as secondary specification details. A Climate Yield Factor is introduced as a screening metric to compare pathways and deployment options by avoided climate impact per unit of scarce carbon, hydrogen, electricity, feedstock and cost. The Perspective closes with an R&D agenda for refinery–airport demonstration hubs able to accelerate SAF scale-up while avoiding first-generation feedstock bottlenecks and volume-only compliance logic.
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References
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Cite This Article
TY - JOUR AU - Morales‑Leal, Francisco PY - 2026 DA - 2026/08/18 TI - Sustainable Aviation Fuel 2.0: Carbon- and Contrail-Intensity Managed Refineries for Climate-Smart Aviation JO - Journal of Chemical Engineering and Renewable Fuels T2 - Journal of Chemical Engineering and Renewable Fuels JF - Journal of Chemical Engineering and Renewable Fuels VL - 2 IS - 3 SP - 82 EP - 90 DO - 10.62762/JCERF.2026.855881 UR - https://www.icck.org/article/abs/JCERF.2026.855881 KW - sustainable aviation fuel (SAF) KW - carbon intensity KW - refinery integration KW - e-SAF KW - molecular design KW - hydrogen management KW - aviation decarbonization AB - Sustainable aviation fuel (SAF) is entering the mandate era while still representing a sub-percent share of global aviation fuel. This Perspective argues that the next bottleneck is not only production capacity, but climate allocation: which carbon sources, hydrogen, renewable electrons and molecular structures should become jet fuel, and where that fuel should be deployed to deliver the greatest avoided climate impact. SAF 2.0 is proposed as a carbon- and contrail-intensity managed refinery–airport architecture that links certified HEFA, Fischer–Tropsch, alcohol-to-jet, power-to-liquid/e-SAF and co-processing modules with molecular finishing, digital monitoring, reporting and verification, and targeted fuel dispatch. In this framework, hydrogen content, sulfur, naphthalene, aromatics and cycloparaffins are treated as design variables affecting soot, non-volatile particulate emissions and contrail-forming potential, rather than as secondary specification details. A Climate Yield Factor is introduced as a screening metric to compare pathways and deployment options by avoided climate impact per unit of scarce carbon, hydrogen, electricity, feedstock and cost. The Perspective closes with an R&D agenda for refinery–airport demonstration hubs able to accelerate SAF scale-up while avoiding first-generation feedstock bottlenecks and volume-only compliance logic. SN - 3070-1058 PB - Institute of Central Computation and Knowledge LA - English ER -
@article{MoralesLeal2026Sustainabl,
author = {Francisco Morales‑Leal},
title = {Sustainable Aviation Fuel 2.0: Carbon- and Contrail-Intensity Managed Refineries for Climate-Smart Aviation},
journal = {Journal of Chemical Engineering and Renewable Fuels},
year = {2026},
volume = {2},
number = {3},
pages = {82-90},
doi = {10.62762/JCERF.2026.855881},
url = {https://www.icck.org/article/abs/JCERF.2026.855881},
abstract = {Sustainable aviation fuel (SAF) is entering the mandate era while still representing a sub-percent share of global aviation fuel. This Perspective argues that the next bottleneck is not only production capacity, but climate allocation: which carbon sources, hydrogen, renewable electrons and molecular structures should become jet fuel, and where that fuel should be deployed to deliver the greatest avoided climate impact. SAF 2.0 is proposed as a carbon- and contrail-intensity managed refinery–airport architecture that links certified HEFA, Fischer–Tropsch, alcohol-to-jet, power-to-liquid/e-SAF and co-processing modules with molecular finishing, digital monitoring, reporting and verification, and targeted fuel dispatch. In this framework, hydrogen content, sulfur, naphthalene, aromatics and cycloparaffins are treated as design variables affecting soot, non-volatile particulate emissions and contrail-forming potential, rather than as secondary specification details. A Climate Yield Factor is introduced as a screening metric to compare pathways and deployment options by avoided climate impact per unit of scarce carbon, hydrogen, electricity, feedstock and cost. The Perspective closes with an R\&D agenda for refinery–airport demonstration hubs able to accelerate SAF scale-up while avoiding first-generation feedstock bottlenecks and volume-only compliance logic.},
keywords = {sustainable aviation fuel (SAF), carbon intensity, refinery integration, e-SAF, molecular design, hydrogen management, aviation decarbonization},
issn = {3070-1058},
publisher = {Institute of Central Computation and Knowledge}
}
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